top of page
AdobeStock_200043420.jpeg

Proven Results: See What Other Offsite Factories Have Achieved

We don’t just consult—we deliver measurable productivity improvements.

Explore real-world examples of how Da Vinci Consulting helps offsite manufacturers transform performance.

richard pedranti architect.jpg

01

Kaizen Boosts Factory Throughput

Cut cycle time by 60% in two days with a focused Kaizen blitz—no added labor, just smarter flow. Proved how fast, focused Lean can unlock big gains.

02

Audit Reveals Hidden Factory Waste

Analyzed 1,000+ hours of production across 24 factories. Exposed massive efficiency gaps and revealed over $1M in missed productivity potential using proprietary methods.

greener-faster_900x600.jpg
Photo-3-1800x1000.jpg

03

Data-Driven Housing Innovation Map

Used Engineerovation™ to validate top homeowner needs and build a clear innovation roadmap for future-ready housing solutions.

04

Unlocking Factory Supplier Insights

Researched 5 modular factories and uncovered 117 unmet needs. Helped vendors launch 30+ relevant innovations and win loyalty with factory-first products.

Wholesale-Building-Products10.png
150325_114_ERNE_Fabrikation_AA_156_4to3_PR.jpg

05

Auto Giant Enters Housing

Created and validated disruptive business models for a global automaker’s entry into U.S. modular housing—backed by real market data and operational insights.

06

BD Process Cut by 80%

Overhauled a 20-factory group’s business development cycle. Reduced lead-to-win time by 80% and improved handoffs across functions.

Chapman-Taylor-Modular-Construction-LR1.jfif
bauprodukte_photo5000_fotolia.com_37139765_m.jpg

07

New Moisture Product Identified

​Uncovered 50+ unmet needs in modular moisture control. Led to a new product category tailored for offsite builders.

08

Wall System Nets $6M Win

Led development of a first-to-market integrated wall system. Unified product lines and generated $6M in contracts during the first year of launch.

Wooden%20Home%20Framing%20_edited.jpg

Client Testimonials

"We are SO happy with the results (of the LeanOffsite™ program)... So much came to light as far as waste that was going on in our shop. Our team has really bought into the process, there are a lot more smiles on the shop floor, and the stress has reduced significantly.

All in all, I couldn't recommend this program any more; it is absolutely fantastic. And anyone that's in the manufacturing space, that wants to just get so much more out of their team, and increase their productivity, deliver better, faster products for their clients, I highly, HIGHLY recommend the LeanOffsite™ program, and I will tell that to anybody."

Anthony Halsch, Founder & CEO, ROXBOX Containers

bottom of page