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Optimize Your Offsite Factory for
Maximum Productivity & Profitability

Offsite construction leaders face increasing challenges with labor shortages, throughput limitations, and inefficiencies that impact profitability. LeanOffsite™ helps modular & manufactured housing factories, component manufacturers, panelizers, and prefabbing contractors implement proven Lean strategies to optimize production, reduce costs, and increase efficiency—without adding more workers.

Proven Results

  • 20-30% increase in labor productivity

  • Fewer defects & warranty issues

  • Higher throughput with the same workforce

  • Smoother, more predictable production flow

  • More engaged, reliable employees

We offer three tailored LeanOffsite™ service tiers to fit your factory’s needs, all designed for maximum flexibility with a hybrid remote + on-site approach.

1

Quick Impact (4 Weeks)

Rapid Efficiency Gains

Included Services:

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  • Identify & implement three high-impact efficiency improvements

  • Virtual factory walkthrough & Lean waste analysis

  • Remote productivity assessment using client-submitted process videos

  • 5S implementation & process standardization support

  • Optional on-site visit (1-2 days) for hands-on support

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Investment:

 

Engagements typically start at $15,000, with tailored solutions based on factory size and scope.

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Guaranteed Results:

 

If we don’t deliver 3 major improvements in 4 weeks, we’ll continue working for free until we do.

This is the ideal starting point for companies looking for immediate improvements in efficiency and waste reduction. Many clients who begin with Quick Impact later transition into deeper engagement levels as they see measurable results.

2

Transformation (12 Weeks)

Full Factory Process Optimization

For companies that want to expand beyond targeted quick wins, this program builds upon the Quick Impact foundation to implement a more comprehensive Lean transformation across multiple areas of production.

Included Services:

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Includes everything in Quick Impact, plus:

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  • Comprehensive Lean process mapping & waste elimination strategy

  • Remote Process Cycle Efficiency (PCE) analysis for production insights

  • Virtual & on-site Kaizen event facilitation

  • Three on-site visits (3-4 days total): Initial assessment, midpoint progress review, final validation

  • Leadership training & SOP development

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Investment:

 

Engagements typically range from $50,000+, based on scope and company size. Let’s discuss your specific needs.

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Guaranteed Results:

 

If we don’t increase labor productivity by at least 10% in 90 days, we’ll continue working with you for free until we do.

3

Continuous Excellence (6 Months)

Sustainable Lean Culture

Designed for companies committed to long-term operational excellence, this program builds on both Quick Impact and Transformation, integrating leadership coaching, workforce training, and cultural reinforcement to ensure Lean principles become embedded in daily operations.

Included Services:

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Includes everything in Quick Impact and Transformation, plus:

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  • Long-term consulting for ongoing Lean transformation & efficiency gains

  • Monthly executive coaching for leadership teams

  • Lean Six Sigma Green Belt certification training for key process owners

  • Standardized work implementation & workforce training

  • Quarterly on-site visits (6-8 days total): Leadership alignment, Kaizen event facilitation, and hands-on process optimization

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Investment:

 

Engagements start at $85,000, with flexible options to fit your factory’s needs.

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Guaranteed Results:

 

If you don’t sustain at least a 20% productivity increase after 6 months, we provide an extra month of coaching at no cost.

Beyond LeanOffsite™ – Expanding Your Competitive Edge

In addition to factory optimization, we offer specialized services to equip your team with the skills, insights, and leadership support needed for sustained operational excellence. Whether through hands-on training, strategic advisory, or engaging keynote sessions, these services help drive lasting improvements and organizational growth.

4

Workshops & Training for Lean, Six Sigma & Innovation

Want to equip your team with the skills and mindset to drive continuous improvement? Our engaging, hands-on workshops teach the most effective methods for Lean, Six Sigma, Kaizen, Value Stream Mapping, and innovation management—with certification options available.

How it Works:

 

  • Customized Training Programs – Tailored to your team’s needs & industry.

  • Lean & Six Sigma Certification – Official training with recognized certification options.

  • Kaizen & Value Stream Mapping Workshops – Practical tools to identify and eliminate waste.

  • Innovation Management Training – Unlock new efficiencies with a structured approach.

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Expected Results:

 

  • Stronger problem-solving & process improvement skills

  • Empowered employees who take ownership of efficiency

  • Practical tools & techniques that create lasting impact

5

Advisory Services: Expert Guidance On-Demand

Every leader needs a trusted advisor to help navigate complex challenges, strategic decisions, and operational roadblocks. With my on-demand advisory services, you get anytime access to expert insights, problem-solving support, and strategic coaching—tailored to your offsite manufacturing operation.

How it Works:

 

  • Objective, Third-Party Expertise – Unbiased insights to tackle tough challenges.

  • 1-on-1 Leadership Coaching – Personalized guidance for CEOs & operations leaders.

  • Strategy & Process Review – Expert input to optimize factory performance.

  • Ongoing Support & Advisory – Available when you need a second opinion or fresh perspective.

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Expected Results:

 

  • Better, faster decision-making with expert input

  • Stronger leadership with clear, actionable strategies

  • More confidence in operational and strategic choices

6

Keynote Speeches & Educational Sessions

Inspire, educate, and motivate your team or conference audience with a dynamic, high-impact keynote or training session tailored to your audience. With thousands of hours of speaking experience, I deliver engaging, practical, and insightful presentations on Lean, innovation, process improvement, and leadership—designed to leave a lasting impact.

How it Works:

 

  • Custom-Tailored Topics – Designed to fit your team’s needs and goals.

  • Engaging, High-Energy Delivery – Interactive, insightful, and actionable.

  • Practical Takeaways – Real-world strategies your team can apply immediately.

  • For Any Audience Size – From executive teams to entire organizations or conferences.

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Expected Results:

 

  • Inspired teams ready to take action

  • Stronger understanding of Lean & innovation principles

  • A culture of continuous improvement & leadership growth

Why Work with Da Vinci Consulting?

  • Offsite-Focused Lean Expertise: We specialize in modular, panelized, and prefab construction.

  • Proven Results: Clients experience 30-50% productivity increases

  • Hybrid Delivery Model: Maximizes impact while reducing costs & disruptions

  • Custom Solutions: Tailored process optimization based on your factory’s unique needs

  • Risk-Free Guarantee: Clear outcome-driven commitment to results

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